How to remove a box on the VAZ-2109 by yourself: detailed instructions
When replacing the clutch, you need to know how to removebox on the VAZ-2109. Without this, it is impossible to repair the basket and clutch discs, as well as repair the gearbox. On the "nines" you can remove the box without using a flyover or observation pit. You can install it without such amenities. But you need skill, because all the work is done in this case a little more complicated. It is necessary to acquire tools, it is desirable to have a good set of keys at hand.
Before removing the box on the VAZ-2109, it is necessary to prepare the car for dismantling. For this:
- Completely disconnect the battery and remove it.
- A jack is placed under the left side.
- Loosen the bolts that secure the wheels.
- Unclip the nut of the outer joint and loosen it.
- Lift the left side and completely remove the wheel from the car.
- Place a container of at least 5 liters under the gearbox housing.
- Drain the oil from the gearbox. Assess its condition, if necessary, fill it with fresh.
This completes the preparatory work, you can start dismantling the elements that will interfere with the removal of the gearbox.
Disassembly of left drive
Before removing the box on the VAZ-2109,be sure to disassemble the left side of the suspension. The fact is that the left drive will interfere with the shift of the box. Therefore, it is necessary to free space for maneuvers:
- The key to the "17" twist the two bolts, which secures the holder of the ball bearing to the pivoting fist of the hub.
- With the help of the pliers, pull the cotter pin out of the hole in the steering tip, then unscrew the nut with the key "19".
- Installing the puller on the tip, you need to remove the finger from the hole in the fist.
- Move the brake hose to one side.
- After this, it is necessary to completely unscrew the nut on the outer SHRUS.
- Pull the whole rack up on yourself so that the drive falls to the ground.
The sixth point can not be done, only enoughjust extract the inner grenade from the gearbox. But the right grenade is removed only after the box is moved to the side. With your own hands to remove the VAZ-2109 box is not difficult, just follow the sequence of all actions.
Then it is necessary to make the following manipulations:
- Remove the starter by first disconnecting the two wires from it.
- Unscrew the negative wire fixed to the gearbox with a key on the "13".
- Loosen the clutch cable and remove it.
- Unscrew the speedometer cable.
- Install the support under the gearbox, you can use a conventional jack.
- Disconnect the lever from the wings.
- Completely remove the cushions that secure the transmission to the car's body.
- If you need to remove the engine with a VAZ-2109 box, then you need to hang it.
That's all, now the gearbox holds only three bolts and one nut on the engine cutter.
How to completely remove the box?
After completing all the previous actions, youit will be necessary to unscrew the three bolts and one nut with which the gearbox is attached to the engine cutter by "19" keys. Do not be afraid, the box will not fall after twisting these screw connections. It will have to be undocked using mounting blades.
Carefully, taking care not to damage the elementscrankcase, push the transmission away from the engine. All work is best done on the trestle or inspection pit, but if you do not have such amenities, then it's enough to hang the front part of the car. Be sure to install a piece of pipe instead of one of the internal CV joints. Otherwise, the mechanism of the differential may collapse, you will have to completely disassemble and repair the box. After the primary shaft of the gearbox comes off the splines, it will be possible to lower the gearbox to the ground. In this case, you have full access to the clutch mechanism, which is installed on the crankshaft flywheel.
The installation procedure is carried out in the reverse order. Be sure to clean the transmission housing of the dirt. You need to do the following:
- Raise the gearbox so that the primary shaft is approximately at the center of the flywheel. At the same time, you need to install the right grenade in the hole.
- Install the primary shaft in the flywheel hole. If necessary, you can scroll it to fit on the slots.
- Tighten gearbox housing to engine as close as possible. Do this as evenly as possible so that the transmission does not run counter to it.
- Insert three bolts and a nut of fastening of a transmission.
- Install the left inner SHRUS in the hole.
- Put in place the pillow, wings, starter, connect all the wires.
- Install the clutch cables and the speedometer drive into place.
After this, you can assemble the left side of the suspension,having established on a place a spherical support and having fixed it two bolts. On the swivel fist, put on the steering tip and tighten the nut. Secure it with a cotter pin. The tightening of the hub nut must only be carried out after the vehicle has been installed on the wheels. Here's how to remove the gearbox on VAZ-2109, the procedure is simple, but you need skill - the process can drag on for a couple of days, if there is no experience.